Maintenance and Quality looks after your own production equipment and the quality of what you make. One half runs the equipment register, preventive and breakdown maintenance, spares and reliability; the other runs inspections with sampling, SPC, gauge calibration, non-conformance, CAPA and supplier quality. Stock, purchasing, people and money stay in the apps that own them.
A role-aware view of plant health and quality work, with today’s jobs for each person.
Build a register of every machine, line, utility and instrument, with the information maintenance needs.
Take problems from anyone, plan the work, approve the cost and record what was done.
Plan recurring work and put the right technician on it.
Keep critical spares in stock and know what each machine costs to run.
Inspect what comes in, what is made and what goes out, and decide what to do with each lot.
Watch processes for drift and act before parts go out of limits.
Make sure the gauges measuring your product can be trusted.
Contain problems, find the root cause and stop them coming back.
Hold suppliers to account and run the quality system around them.
Measure reliability and quality, and set the rules each plant works to.
Templates and records reflect Indian statutory and accounting practice.
Maintenance and Quality is in the Thoshika app, under the app switcher, and keeps working with a weak signal on the plant floor.
On the phone
Every person signs in once. Roles decide what they see, and can be limited to a location, branch or other scope where the app supports it.
Sets up plants, equipment and PM plans; approves, plans, schedules and closes work orders.
Raises requests and carries out assigned work orders, readings, labour and spares in their plants.
Owns inspection plans, sampling, usage decisions, NCR disposition, CAPA, gauges and supplier scorecards.
Records inspection results and calibrations, decides lots within AQL, and raises NCRs.
Reports a problem with equipment and follows their own requests.
Apps share one directory, one sign-in and the same records, so nothing is keyed in twice.
Breakdown downtime feeds OEE, and completed operations open in-process and final inspections.
Spares are issued from plant stores, and inspection decisions release or reject quarantined stock.
Spares and service requisitions, and supplier quality scores blended into vendor ratings.
Spares and capitalisation journals, and fixed asset links for equipment.
Technician cost rates, timesheets, shifts, leave, skills and certifications.
Customer complaints are linked to Support tickets.
Maintenance and Quality is available on its own or as part of Thoshika One, with every app for every employee.